Q.
State two (2) types of brick commonly used in building construction other than clay bricks. Explain the properties of those types of bricks as compared with clay bricks.
(13 marks, 2012 Q5b)
A.
There are generally three types of bricks - clay, fly ash and concrete. Clay bricks can be further subdivided into general clay bricks and fire proof clay bricks. The fire proof clay bricks are called firebricks. The firebricks are further divided into Heavy Dense Fire Clay Bricks and Insulating Fire Bricks.
Here, the two (2) other types of commonly used bricks other than clay bricks are 'Fly Ash Brick' (FAB) and 'Concrete Brick'. Concrete Bricks are further named 'Autoclaved Aerated Concrete' (AAC) if produced as lightweight bricks.
Fly Ash Brick (FAB)
Fly ash brick (FAB) is a building material, specifically masonry units, containing class C fly ash and water. Compressed at 28 MPa (272 atm) and cured for 24 hours in a 66 °C steam bath, then toughened with an air entrainment agent, the bricks last for more than 100 freeze-thaw cycles.
Owing to the high concentration of calcium oxide in class C fly ash, the brick is described as "self-cementing". The manufacturing method saves energy, reduces mercury pollution, and costs 20% less than traditional clay brick manufacturing.
Fly ash bricks are lighter than clay bricks.
AAC (Autoclaved Aerated Concrete) was invented in the mid-1920s by the Swedish architect and inventor Johan Axel Eriksson. AAC is one of the major achievements of the 20th century in the field of construction. It is a lightweight, precast building material that simultaneously provides structure, insulation, and fire and mold resistance. AAC Blocks is a unique and excellent type of building materials due to its superb heat, fire and sound resistance. AAC block is lightweight and offers ultimate workability, flexibility and durability.
Main ingredients include fly ash, water, quicklime, cement, aluminum powder and gypsum. The block hardness is being achieved by cement strength, and instant curing mechanism by autoclaving. Gypsum acts as a long term strength gainer. The chemical reaction due to the aluminum paste provides AAC its distinct porous structure, lightness, and insulation properties, completely different compared to other lightweight concrete materials. The finished product is a 2.5 times lighter Block compared to conventional Bricks, while providing the similar strengths. The specific gravity stays around 0.6 to 0.65. This is one single most USP of the AAC blocks, because by using these blocks in structural buildings, the builder saves around 30 to 35 % of structural steel, and concrete, as these blocks reduce the dead load on the building significantly
Advantages
- Due to high strength, practically no breakage during transport and use.
- Due to uniform size of bricks mortar required for joints and plaster reduces almost by 50%.
- Due to lower water penetration seepage of water through bricks is considerably reduced.
- Gypsum plaster (plaster of Paris) can be directly applied on these bricks without a backing coat of lime plaster.
- These bricks do not require soaking in water for 24 hours. Sprinkling of water before use is enough.
Disadvantages
- Mechanical bonding strength is weak. But this can be rectified by adding marble waste.
- Limitation of size. Only modular size can be produced. Large size will have more breakages.
- Air exchange is little poor thus house become unhealthy. Low water absorption thus not environmental friendly.
Concrete Brick
A concrete masonry unit (CMU) – also called concrete brick, concrete block, cement block, besser block, breeze block and cinder block – is a large rectangular brick used in construction.
Concrete blocks are made from cast concrete, i.e. Portland cement and aggregate, usually sand and fine gravel for high-density blocks. Lower density blocks may use industrial wastes as an aggregate. Lightweight blocks can also be produced using aerated concrete. Made of soot.
Autoclaved aerated concrete (AAC), also known as autoclaved cellular concrete (ACC), autoclaved lightweight concrete(ALC), autoclaved concrete, cellular concrete, porous concrete, Aircrete, Hebel Block, and Ytong is a lightweight, precast, concrete building material invented in the mid-1920s that simultaneously provides structure, insulation, and fire- andmold-resistance. AAC products include blocks, wall panels, floor and roof panels, cladding (facade) panels and lintels.
ACC is a highly thermally insulating concrete-based material used for both internal and external construction. Besides AAC's insulating capability, one of its advantages in construction is its quick and easy installation, because the material can be routed, sanded, or cut to size on site using standard carbon steel power tools.
AAC is well suited for urban areas with high rise buildings and those with high temperature variations. Due to lower density, high rise buildings constructed using AAC require less steel and concrete for structural members. Requirement of mortar for laying AAC blocks is reduced due to less number of joints. Similarly material required for rendering is also lower due to dimensional accuracy of AAC. Better thermal efficiency of AAC makes it suitable for use in areas with extreme temperature as it eliminates need for separate materials for construction and insulation leading to faster construction and savings.
Even though regular cement mortar can be used, most of the buildings erected with AAC materials use thin bed mortar in thicknesses around ⅛ inch, depending on the national building codes. AAC materials can be coated with a stucco or plaster compound to guard against the elements, or covered with siding materials such as brick or vinyl.
http://en.wikipedia.org/wiki/Fly_ash_brick
http://en.wikipedia.org/wiki/Concrete_masonry_unit
http://en.wikipedia.org/wiki/Autoclaved_aerated_concrete